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Considering the continuous increase in production costs and resource optimization, more than a strategic objective has become imperative in the copper mining industry. In the search to improve the efficiency in the use of resources, the present work develops models of a semi-autogenous grinding (SAG) mill using statistical analysis and …
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A total of 120 t of Cristalino ore was prepared and sent to CIMM, where it was crushed and screened prior to grinding tests. The processing equipment included a 1.83 m (8′) diameter by 0.61 m (2′) length AG/SAG mill equipped with a 20 kW motor, a cone crusher, a 0.91 m (3′) diameter by 1.22 m (4′) length ball mill equipped with a 15 kW ...
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This opportunity arises from the South African style SAG mills, locally known as run-of-mine (RoM) mills, operating under very different conditions to the Australian and North American mills, where the majority of …
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This index is obtained by a batch grinding test, where two kilograms of ore are ground in a standardised mill setup (10 cm diameter by 30 cm long). The index is obtained by a mathematical ...
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SAG mills mimic the same shortcoming. It follows that in order to obtain the specifi c energy (SE) to achieve a certain transfer size, based on the 80 per cent passing value, an ineffi ciency factor must be applied to the SE of single stage ball mills, rod mills or AG/SAG mills when calculating power according to the Bond Third Theory method.
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SAG/AG milling option is ideal for starter projects with significant exploration and expansion potential. Currently a number of the largest SAG mills designed are installed in single stage configuration. This paper discusses the challenges associated with the process design of single stage SAG/AG milling circuits, the design flexibility required to
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Power-based modelling of single-stage AG and SAG mill … The SGI equation uses a transfer size between a SAG and ball mill; it is proposed that a synthetic transfer size of 2100 µm be used to model single-stage SAG mills. 5.9ˇ √˙˝ ˛ . ˚ 0.96 0.985˜ !"# ˝ $ ˝ √˙˝ %&'() (2) where: SGI is the SAG Grindability Index, minutes, P80 is the SAG …
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Therefore, SAG mills are favored by large mines and are becoming more and more widely used in the mineral processing industry [1,2]. A SAG mill has low speed and heavy load, which cause the energy consumption of grinding operation to be very high. It accounts for a large proportion of the electrical consumption across the plant .
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SAG Mill Circuit Example — Gold Processing SAG mill circuit example for gold processing [image: (135-6-3)] AG/SAG Mill. AG/SAG mills are normally used to grind run-off-mine ore or primary crusher product. Wet grinding in an AG/SAG mill is accomplished in a slurry of 50 to 80 percent solids. 2D and 3D simulations of particles in a SAG Mill
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• Antamina´sSAG mill has the worst condition of slurry evacuation in trommel: α = 222 m 3/h/m 2 • Esperanza and Escondida´sSAG mills have high values of α, but they have a screen • Trommel of 40 feet SAG mill of Collahuasi has an high value of α = 172 m 3/h/m 2. Open Pulp Free Flow by Free SAG 1011 Area, % Flow, m 3/h Area, m 2 Area ...
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7.0 m length (190) single SAG mill equipped with a 20 MW electric motor. The SAG mill product flows to two 3.6 m (120) by 7.3 m (240) horizontal screens, whose …
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The adjustment of the SAG grinding system using machine learning algorithms can generate models of an SAG mill using algorithms such as multiple …
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7.0 m length (190) single SAG mill equipped with a 20 MW electric motor. The SAG mill product flows to two 3.6 m (120) by 7.3 m (240) horizontal screens, whose combined oversize (pebbles) is diverted to two MP 800 cone crushers. The crushed product returns to the SAG mill feed, closing the primary grinding circuit. The horizontal …
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Abstract. The report outlines the path Siemens and OK Tedi Mining undertook together from - the initial stages of the drive train Audit in 2014 to - the subsequent definition of the scope and ...
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The second generation of this test is the SAGDesign test, done in a 19.2 inch diam. mill running at plant load and speed. Here the SAG test is followed by a Bond BM Wi on SAG ground ore. This gives great information for design because the SAGDesign SAG test accuracy is within 5% of the true value, based on both repeat tests and plant bench mark ...
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sized SAG mill may prevent production losses that would be many times greater over the extended start up period. This is the direct result of choosing the proper …
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The aspect ratio of tumbling mills in a SAG mill followed by ball mill circuit configuratio n is dictated by their duty. Since the SAG mill duty is to maximize production of a size suitable to be ...
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Several developments in SAG mill operation combined to make lifter face-angle a focus area: mills grew rapidly to 11.6 and 12.2 m (38 and 40 ft) diameters, mills were equipped with variable speed drives (typically allowing speeds up to 81–82% of critical), and the 'standard' ball size grew from 105 to 127 mm (with sizes of up to 152 …
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Semi-autogenous grinding mills (SAG mills) are tumbling mills that most commonly have a shell diameter-to-length ratio of around two. With this high aspect ratio, SAG mills …
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TABLE 1 Comparison of RoM and SAG mill operating regimes AG/SAG South African RoM Speed, % critical 70- 80% 75 -90% Charge Filling, % total mill volume 20 - 30% 35 - 45% Bali filling, % total mill volume 4 …
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along the longer mills incr ease s, as found out in the application to the first 40 foot SAG mill at Cadia (Hart e t al., 2001 ). The obvious alternat ive is to prevent the larger rocks from ever ...
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Semi-autogenous grinding mills play a critical role in the processing stage of many mining operations. They are also one of the most intensive energy consumers of the entire process. Current forecasting techniques of energy consumption base their inferences on feeding ore mineralogical features, SAG dimensions, and operational variables. …
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6/7 SAG Mill Circuit Sampling Many mills have been built based on data from inadequate sampling or from insufficient tests. With the cost of many mills exceeding several hundred million dollars, it is mandatory that geologists, mining engineers and metallurgists work together to prepare representative samples for testing.
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The LSTM network shows great results on predicting the relative operational hardness at 30 min time support. On SAG mill 1, using a lambda value of 0.5, the obtained accuracy was 77.3% while increasing the lambda to 1.5 led to an increase in accuracy of 93.1%. Similar results were found on the second SAG mill.
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Semi-autogenous grinding mills (SAG mills) are tumbling mills that most commonly have a shell diameter-to-length ratio of around two. With this high aspect ratio, SAG mills generate both thrown and cascading ball-milling actions with shell linings shaped to lift and to throw alloy steel grinding balls of up to 150 mm (6 in.) in diameter. These
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Analysis of typical SAG mill installations in the copper industry indicates that typically less than 90% of installed motor power is used on average. Therefore, the installed SAG motor power was determined to be 9.72 kWh/t (8.75/90%). Checks were carried out to ensure that the SAG mill could utilise this power within a reasonable envelope of ...
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1. Background. Since the Starkey mill was introduced more than 15 years ago, the world has seen many changes in the approach used for SAG circuit design (in this manuscript, the term SAG will be used to refer to both SAG and FAG milling).While it is no longer the only available point hardness test method, it is the only one available based …
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The behavior of the SAG mill circuit is multivariable i.e. exhibit complex interactions and nonlinear behavior between the process variables. It is also dynamic i.e. delay times between variables within the process need to be considered before control actions are executed. Given these challenges, the objectives for acceptable SAG mill operation ...
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This is because the product size distribution from AG/SAG mills tends to have more fine material than the HPGR circuit product (Morrell, 2009; 2011) and hence need less ball mill power. Based on ...
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The variables considered for modeling are the production of the SAG mill in TpH (response), speed in RPM, mill pressure in PSI, mill power in MW, P80, water supply in m 3 /h, sump level, hardness, and percentage of solids in the feed and pebbles.. From the analysis of the distributions of the independent variables, it is having that the water …
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Marco Nankran. Sossego was the first Vale SAG mill operation to process copper-gold ore. It is located in Para state, south east of Amazon region in Brazil. The comminution circuit was designed to ...
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The main drawback of SAG - high power consumption. To reduce power consumption, I think: The right determine of SAG feed size. This depends on the mill diameter and the …
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size F80 of 152 mm to 80% passing 1.7 mm, and a simple adjustment procedure in case the SAG product size needed to be adjusted. Bond rod and ball mill work indices are readily converted to pinion energy for rod and ball mills but not for SAG mills. Reproducibility, while not studied in this paper is clearly a part of the meaningfulness of …
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This study supports the use of mill acoustic sensing technique to understand different grinding conditions in AG/SAG mills for improved and continuous process monitoring, energy-efficient milling ...
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in tonnage or SAG mill feed density are returned to the DCS PID controllers. Fuzzy sets are defined for all the . measured parameters. Each attribute is normalised, and its span divided into fuzzy belief values. A typical example is the SAG Mill 1 Bearing pressure (described later in Figure 3). These fuzzy belief values are used as inputs to 80
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Now the maximum capacity of SAG mills reached to 5000 t/h or 35-37 million t/y. But unfortunately (or fortunately) this maximum achieved by pre-crushing. The secondary …
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involves replacing the mill charge several times throughout the test. The Bond tests are typically run for a minimum of seven cycles, while the MacPherson and pilot plant tests are operated for about 6-10 hours. The achievement of steady-state is desirable in a grinding test, because harder components may build up over time. For AG/SAG mills,
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